Overview of BIS Certification for Polyester Fibres

Certified products are more likely to build customer trust, compete successfully, and stay compliant. Such certification is done by the Bureau of Indian Standards (BIS) in India. Polyester fiber is a synthetic material made from repeating units of esters, which are typically derived from petroleum-based chemicals. Known for its strength, wrinkle resistance, and low maintenance, polyester is widely used in clothing, home furnishings, and industrial applications due to its durability and versatility. 

A BIS certification for polyester fibres is a mandatory requirement for manufacturers who need to export polyester fibres from India with the view of achieving national standards of safety and quality. To obtain standard product and BIS certification for polyester fibres, the producers will need to implement standard processes and product standards to relevant Indian Standards. A good example of a standard would be IS 17263:2019 on polyester staple fibres (PSF). 

IS 17263:2019 for Polyester Staple Fibres in India 

IS 17263:2019 is a comprehensive BIS certification for polyester fibres (PSF). Published by the Textile Division Council and prepared by Man-Made Fibres, Cotton, and their Products Sectional Committee. Polyester staple fibre is a man-made fibre manufactured from Poly terephthalate (PTA) and Mono Ethylene Glycol (MEG) or PET chips or recycled PET bottle flakes. PSF has been categorized based on the raw material origin as follows:

• Virgin PSF: Manufactured with the aid of PTA and MEG or PET chips.
• Recycled PSF: Manufactured with the aid of recycled PET flakes.

This standard for the BIS certificate for polyester fibres requires the necessity of an extremely broad variety of polyester staple fibres like virgin fibres, cationic dyeable fibres, dope-dyed fibres, and others like antimicrobial fibres, flame-retardant fibres, spun lace fibres, slick fibres, nonwoven fibres, siliconized fibres, and microfibres. They are produced for any use like textiles, nonwovens, and fillings. It should be mentioned here that IS 17263:2019 excludes fibre used in cement-based construction material.

Understanding the Classification of Polyester Staple Fibre

Classification of the polyester staple fibre should be properly conveyed by the manufacturer in order to get BIS certification for polyester fibres hassle free. The classification is done on the following specifications:

• Cross Section Shape: e.g., Circular or Profiled fibres
• Cross-Sectional Area: e.g., Solid or Hollow fibres
• Multi-Component Structure: e.g., Matrix type or Cover-Core type fibres
• Fibre Linear Density: Coarse, Medium-fine, Fine, Micro, and Super-microfibres

It also allows it to define easily the form of fibre to be used for the specific application. It also allows easy testing, marking, and compliance with the BIS standards. It is differentiated by confirmatory tests and microscopy according to IS 667. The fibre should also comply with the physical and chemical specifications as defined in IS 17263:2019. Apart from this, virgin polyester fibres should not contain any isophthalic acid as per Annexe C of IS 16481. The fibres should not contain any visible or structural defects so that they become homogeneous and provide satisfactory performance in end-use material.

Benefits of Getting BIS Certification for Polyester Fibres

Some of the key benefits of the BIS certification are given below: 

• Legal Compliance: Mandatory for certain products under quality control orders
• ISI Mark Usage: Builds trust and assures quality to consumers
• Market Access: Helps in selling in Indian markets, including government tenders
• Consumer Safety: Ensures product meets safety and quality standards
• Brand Reputation: Enhances credibility and competitiveness
• Export Support: Adds value when exporting to other quality-conscious countries
• Reduced Rejections: Minimizes risk of product recalls or rejections
• Regulatory Advantage: Smooth inspections and easier regulatory approvals

Tests Required for Getting BIS Certification for Polyester Fibres

For the purpose of guaranteeing that the BIS standard is met, some tests are required, so that hassle free BIS certificate for polyester fibres can be issued . The tests confirm the different chemical, physical, and environmental characteristics of the fibre. The tests listed below are the most applicable as per IS 17263:

• Shrinkage Test: Tests for the extent of shrinkage of the fibre to guarantee the dimensional stability on use.
• Crimp Shape Test of Properties: Tests the crimp shape of the fibre, which is beneficial for filled or non-woven applications.
• Silicone Percentage Test: Quantitative percentage of silicone treated on fibre surfaces.
• Test for Moisture Content: Qualifies the moisture content to be within acceptable ranges to avoid microbial growth or degeneration.
• Test for Phosphorus Content: Qualifies the amount of phosphorus, which is routinely employed in flame-retardant fibres.
• Antimony Content Test: Tests the amount of antimony, an activator in polyester production.
• Hollowness Test: Tests the degree of hollowness in hollow fibres to regulate thermal insulation as well as the hand.
• Sinking Time Test: In spun lace fibres, a test to test fibre sinking time in the water.
• Colour Strength Test: Tests colour strength and colour evenness in dope-dyed fibres.
• Titanium Dioxide Content Test: Tests for the percentage of retained TiO2 in the polymer, having an impact on the whiteness and opacity of the fibre.

Packing and Marking Under BIS Certification for Polyester Fibres

Products that have been tested for all the tests specified and meet IS 17263 can be certified under the BIS Act, 2016. The manufacturer can place their mark with the Standard Mark (ISI mark) upon certification. However, its use is regulated with strict application and includes the process of obtaining the BIS certificate for polyester fibres before applying for it. The BIS certification for polyester fibres is granted only after proper inspection of the production plants, quality testing process, on-site laboratory testing, and conformity to the standards. Labelling and packaging are also under the ambit of IS 17263:2019. Each bundle or bunch of polyester staple fibre shall be labelled visibly with the following:

• Name and description of fibre
• Manufacturer's information
• Batch or lot number
• Date of production
• Details of the specific variant, if any

Procedure for BIS Certification for Polyester Fibres

Below is the step-by-step procedure of getting BIS certification for polyester fibres:

• Documentation: Obtain all documents on requirement like manufacturing license, quality management certificate (like ISO 9001), product standards, and laboratory test reports.
• Submission of Application for BIS Certification: Submit an online application on the BIS portal along with all supporting documents.
• BIS Audit: BIS makes an on-site audit of the manufacturing plant to confirm infrastructure, manufacturing process, and quality control process.
• Sample Testing: A sample of the product is taken during the audit and sent to a BIS-accredited testing laboratory.
• Grant of License: On receipt of satisfactory test and audit reports, the ISI marking license of the product will be granted by BIS.

Documents Required for BIS Certification for Polyester Fibres

Some of the key documents required for the BIS certification for polyester fibres are given below:

• Application Form (Form VI) – Duly filled and signed.
• Factory Registration Proof – Company incorporation, MSME, or Udyam certificate.
• Manufacturing Process Flowchart: Well explained flow chart of the manufacturing process. 
• List of Manufacturing Machinery & Test Equipment: All those machineries which are going to be used in the manufacturing plant must be submitted in a list. 
• Test Reports – From in-house or BIS-recognized labs.
• Quality Control Plan (QCP): A proper well explained quality control plan. 
• Layout Plan of Factory: Factory’s layout plan must be submitted with the application forBIS certificate for polyester fibres. 
• Packaging & Labelling Details:  Details related to the packing as well as labelling of the product. 
• Authorization Letter – If an agent is applying.
• Trademark Registration Certificate (if applicable)
• Electricity Bill or Utility Bill of Factory: As an address proof electricity or utility will must be attached with the application. 

If your product falls within the scope of IS 17263:2019, then obtaining a BIS certification for polyester fibres is mandatory. Whether you’re a local manufacturer or a foreign entity importing into India, BIS certification is essential for legal compliance and market entry. Non-conformity shall be punished by rejection of the goods, levy of fine, or withdrawal of the BIS certificate for polyester fibres. It is thus always best to be strictly in compliance before manufacturing or importing polyester staple fibres in India. The BIS certification for polyester fibres process seems to be cumbersome involving multi-level tests, documentation, and coordination with the regulatory bodies.