Overview of Lead Acid Battery Recycling Plant Setup

The lead acid battery operates on reversible chemical interactions between sulfuric acid and lead dioxide. Lead acid batteries have been a common type of rechargeable battery for more than 150 years. Because of its dependability affordability and capacity to provide large surge currents it is extensively utilized in a variety of applications such as industrial automotive and backup power systems.

Among the most widely used means of storing energy in modern times are lead acid batteries. They are used mostly for cars, industries and power back-ups. However, they become a great threat to environmental and human health because of their toxicity as a result of containing sulfuric acid and lead. Thus, plants recycling them are essential in reducing such risk, recovering valuable materials and encouraging sustainable development.

Lead sulfuric acid and plastic battery casings are among the hazardous materials found in lead acid batteries. If these batteries are not disposed of correctly contamination of the soil and water could occur endangering both human health and the survival of wildlife. Therefore, not only do their recycling prevent environmental damages but also it saves natural resources by reclaiming materials such as lead.

Difference between Lead Acid Battery and Lithium Ion Battery

Advantages of Lead Acid Battery Recycling Plant Setup-

Recycling lead-acid batteries would bring about considerable environmental benefits including economic ones:

• Resource Conservation: Recycling reduces the use of raw materials thus conserving our environment from mining related pollution leading to depletion of natural resources.
• Energy Savings: The energy required for recycling lead is far much less than that needed to produce new lead from ore during extraction or processing.
• Pollution Reduction: By being recycled rather than being thrown away anyhow can help avoid substances that are dangerous to life forms and ecosystems which have an impact on public health
• Economic Value: The recovered materials have significant economic value especially lead which boosts local economies and makes recycling operations profitable.

The Method of Recycling-

Lead acid battery recycling entails a number of steps all of which are intended to optimize material recovery while reducing environmental impact.

• Transportation and Collection: Retailers recycling facilities and auto repair shops are some of the places where used batteries are gathered. After that in order to avoid leaks and contamination they are delivered to the recycling facility in accordance with tight safety guidelines.
• Battery Breaking: A hammer mill at the plant uses a machine to pound batteries into tiny pieces for separation. The broken pieces are then put into a vat where the plastic floats and the lead and heavy materials sink to the bottom.
• Sorting and Separation: The components are divided using a variety of techniques. Plastic components are melted and molded into new products after being cleaned and sent to a plastic recycler.
• Lead Parts: Following cleaning lead components are melted in a smelting furnace. Subsequently the molten lead is poured into molds to create ingots that can be recycled into new batteries.
• Sulfuric acid: Once neutralized the acid can either be converted to sodium sulfate which is a component of laundry detergent glassware and textiles or it can be processed into clean water that is released.
• Refinement: To get rid of contaminants the lead ingots might go through one more round of refinement. This procedure guarantees that the recycled lead satisfies the exacting quality requirements needed for the manufacture of new batteries.
• Remanufacturing: To complete the recycling cycle the refined lead is used to make new batteries using recovered plastic and other materials.

Documents Required for Lead Acid Battery Recycling Plant

• Identity Proof
• Address Proof
• PAN Card
• CIN
• MoA
• AoA
• Partnership Deed
• MSME Registration
• SSI Registration
• Udyog Aadhaar
• PAN Card
• GST Registration
• Battery Waste Management Authorization
• Hazardous Waste Management Authorization
• Consent to Establishment (CTE)
• Consent to Operate (CTO)
• District Industries Centre Registration (DIC)
• NOCs from local authorities

Consent to Establish (CTE) & Consent to Operate (CTO)

Prior starting a lithium-ion battery recycling business the owner must obtain CTE (Consent to Establish) under the Air and Water (Prevention and Control of Pollution) Act. To guarantee compliance with environmental laws this critical step is necessary. Following establishment and readiness for business the owner of the lithium-ion battery recycling company must obtain CTO (Consent to Operate) in accordance with the same Act. For operations to run smoothly environmental standards must be followed during the manufacturing process. To receive both CTE and CTO the necessary documentation must be submitted online through the State Pollution Control Boards or the relevant Pollution Control committee. An official from the government will examine the application in detail and then visit the location to collect data for a comprehensive report. Finally, the required certificate will be awarded to the business owner following a successful inspection.

Hazardous Waste Authorization

The hazardous waste authorization is applied for management and regulation of hazardous waste which is in charge for supervising the recycling of lead acid batteries. The legislation is known as ‘The Hazardous Wastes (Management Handling and Transboundary Movement) Rules of 2008’.

Process of Registration

According to the Battery Waste Management Rules 2022, here are the key steps for registration of battery recyclers:

• All recyclers must register with the State Pollution Control Board through the online centralized portal
• The recycler has to make an application to the State Pollution Control Board in Form 2(A) for grant of one-time registration
• Names addresses phone numbers authorization under Hazardous Waste Rules consent validity under Air/Water Acts registration with District Industries Center installed and operating capacity and other information are needed for the application in Form 2(A).
• The recycler will receive registration in Form 2(B) after the State Pollution Control Board reviews the application.
• The State Pollution Control Boards Form 2(B) registration certificate is good for the duration specified.
• The registration may be suspended or canceled by the State Pollution Control Board following a fair opportunity for hearing if any information supplied by the recycler is discovered to be false.

Responsibilities of Lead Acid Battery Recyclers-

• Verify that all recycling operations follow the Central Pollution Control Boards guidelines (Rule 9(2)(ii)).
• Ascertain that recycling-related hazardous waste is handled in accordance with Rule 9(2)(iii) of the Hazardous and Other Wastes (Management and Transboundary Movement) Rules 2016.
• Ascertain that additional waste produced during recycling operations such as plastic or solid waste is handled in accordance with applicable laws such as the 2016 Plastic and Solid Waste Management Rules (Rule 9(2)(iv)).
• Verify that recycling facilities and procedures adhere to the Central Pollution Control Boards standards or directives (Rule 9(2)(v)).
• Remove the waste battery from collected appliances if the battery is incorporated in equipment (Rule 9(2)(vi)).
• Furnish quarterly returns to State Pollution Control Boards regarding quantity of waste batteries collected/received, recycled, compliance with material recovery percentage targets, and waste generated and disposed of (Rule 9(3)).
• Provide certificates for waste batteries processed to producers to meet their Extended Producer Responsibility obligations (Rule 10).
• Not deal with any unregistered entity under these rules (Rule 9(5)).

Why you should choose Whizseed?

Businesses and recyclers will find this entire compliance process streamlined and hassle-free thanks to our user-friendly online portal. Consent to Establish (CTE) Consent to Operate (CTO) Hazardous Waste Authorization Battery Waste Management Authorization and other necessary registrations and consents can all be applied for through our centralized platform. You may submit applications online along with all required documentation because our portal is integrated with the relevant regulatory bodies. Visiting various offices and handling complicated paperwork are no longer necessary. We walk you through every step of the procedure and guarantee that your applications are accurate and up to date. Furthermore, our portal informs you of the most recent environmental standards policies and modifications to laws pertaining to battery recycling. This keeps you in compliance and keeps you out of trouble.